BMW Einzylinder-Forum

TERMINE und FORUMSTECHNIK => International discussion forum in english language => Thema gestartet von: Kurt in S.A. am 19 Januar 2017, 20:37:05

Titel: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 19 Januar 2017, 20:37:05
My original saddle didn't last but 65 years!  That's pretty poor performance!!  ;D

I bought a replacement saddle and understand there are "fun times" getting the new one installed.  I've seen a few approaches, but once I removed the saddle from the frame on the bike, I wasn't expecting this.  I was prepared to build a frame around the seat so I can pull the front and back apart.

How do I proceed?  Probably the best thing to do is cut the old one off?  It's torn on the top side...the reason for the replacement.  I was expecting a 3-point attachment, two in the back and one in the front.  But there are two attachments up front.

It looks like I also have to cut holes in the new saddle where the interior frame bolts come out at the rear...I guess just do that by eye?

Thanks...Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 19 Januar 2017, 21:13:25
Hello Kurt.

Just cut it off the frame....then the frame can be taken apart (massive round material in front, the two mounting flaps can be turned to allow the new saddle to be mounted) and a tube part at the back, the rubber saddle should have two very thin sections at the appropriate locations that you can cut with a sharp knife (or a small pair of scissors)...

The rest is muscle or makjng use of an old car jack....see tips and tricks....

All the best, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 19 Januar 2017, 21:50:02
Taz -

Thanks, after some poking around I found the tips and tricks.  I had seen that before...I'll have to think about modifying what I was going to do.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 19 Januar 2017, 22:15:02
Hello Kurt.

Don't mention it...in case you woud need further input (e.g. detailed pictures or translation service) please don't hesitate to let me know... pity that you're across the Atlantic....if you would be somewhere around here I would offer to take care of this task for you as well...but postage might be a bit too expensive...

Kind regards, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 20 Januar 2017, 00:01:58
As I look at this, I'm a bit confused.  I understand that the internal structure comes in two pieces.  Putting the rear curve in place doesn't seem like a big deal, once the holes are cut in the underside of the saddle.  But the forward piece leaves me scratching my head.  The nose of that forward piece must be inside the rubber, but the arms of it are exposed.  How is the forward piece positioned so that the pulling can begin?   ???

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 20 Januar 2017, 09:35:24
I will post a few pics later on....
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Herculestom am 20 Januar 2017, 20:02:07
Hi Kurt,

I don't know how far you do understand German. 10 or 15 years back I have described the procedure here:

http://www.herculesig.de/frame.html

Forum / Tips und Technik / Fahrwerk (Gabel, Stoßdämpfer) / Pagusa Satteldecken aufziehen

I am not sure, if your single seat is of the same design. Just cut the old rubber away and see how it looks inside. Most probably you'll find two pieces of steel inside that keep the rubber tensioned (finally assembled). Photos of your saddle design (inside) will definitely help. Then I can give you more advice. Fact is that this is a purely mechanical exercise. Pls stay away from heating the rubber or any other funny tips. You'll just have to find a way to tension it to connect the two steel parts. Manually you're not going to make it. You need some force. A little bit of liquid soap or something similar will be helpful to bring it into the final position. Afterwards rinse to get rid of the soap. Again, some photos. Then I can think about how to put it together. The steel parts might connect differently.

regards
Tom
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 20 Januar 2017, 20:29:21
Tom -

I've seen that website before...I've been using each of these sites to formulate a plan.  I plan on building a 2x4 box to which I'll attach various hold downs to begin the stretching process.  I like the idea of a scissors jack...I will use that from my Toyota.  I just want to be sure it doesn't go "sproing" on me and fly across the room!!  I will cut away the old saddle...I'm just a little cautious about doing it, but I know it has to be done.  I can then post some pictures.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 20 Januar 2017, 21:25:54
Here's pictures of the internal frame, together and separated.  The part I've circled in red needs to be on the outside the way I figure it...at least that's how it came off the bike.  But the two straps appear to be quite fixed.  So, I don't see how I can insert this part into the rubber saddle and still have these straps on the outside.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 20 Januar 2017, 22:54:26
Hello Kurt.

Sorry....doc appointments and not enough fun at the moment... you are on the right track, these straps (one will be enough, btw) have to be turned.....see picture. If both seem fixed it's down to too much paint or rust and age....apply oil and maybe a rubber mallet....I have come across similar frames, in the end I always found that at least one of the straps could be convinced to move....

when inserting the front part of the frame into the rubber seat (I prefer to insert this part after the back bow) it pays to use some liquid soap or rubber care spray (like "armor all", don't know what the stuff is called in the US as Germans tend to have the funniest ideas of how to adapt English names of things...imagine a "handy"-local name for a cell phone...or a "body bag" for a certain type of backpack) ... without some lubrification it's almost impossible to get that thing into position...a common lament  ;)

Good luck, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 20 Januar 2017, 23:08:15
Taz -

Thanks...I haven't tried that hard to move the straps, but will look at them closer.  We're getting a bit of sun these days, so I'm hoping to take advantage of that and do the work of stretching with the sun beating down on the seat.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 20 Januar 2017, 23:18:25
Hello Kurt.

Having the rubber heated up by the sun won't do the trick, I am afraid. The original howto mentions boiling water (and carefully avoids hinting to blistered hands)....a few ideas of how to do this without major burns are found here: http://bmw-einzylinder.de/forum/index.php?topic=8379.0 ... the text is German, but the pictures in the second half of the article speak for themselves....

When inserting the front part of the frame the trick is to bend the top front part of the rubber in form to align with the frame...I usually insert it with the bow pointing in the wrong direction and the flip it once it's inside the rubber....again...lubricate...

Good luck, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 21 Januar 2017, 00:24:47
OK, those pictures help.  I've been able to move the straps on my frame, but am letting them soak in penetrant for a bit.

I don't see how the boiling water is going to have a sustained effect.  It would seem that by the time it's removed from the water and the metal parts are inserted, along with installing it in whatever frame for stretching, the whole affair is going to substantially cool down.   ???

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 21 Januar 2017, 01:01:00
Hi Kurt.

Precisely my point re. the hot water .... I think that the idea with the hot water would be that this allows the rubber seat to be fully mounted without the aid of any mechanical devices.... whenever I replaced a rubber saddle I completely skipped the heating process and went straight for the mechanical part....I am using an old VW beetle's jack with some weld-ons as sbown in the last four pics of the article mentioned above....it took a kind of evolutionary process to find the optimal setup, but now replacing a seat rubber is usually done in less than fifteen minutes.....

Kind regards, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 21 Januar 2017, 22:38:59
I thought I'd at least try and get the hardware inside the saddle.  I can't seem to get any farther than this.  I think I may have pulled a muscle in my back!   :P

Not sure I can get there....

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 21 Januar 2017, 23:14:57
Hello Kurt.

You're almost there.... lubricating and bending the saddle rubber nose in form to fit the frame should do the trick....if only the Atlantic wouldn't be so wide I come over and give you a hand....

I keep mt fjngers crossed....all the best, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 21 Januar 2017, 23:37:32
Taz -

I actually thought about that...I noticed the curve on the old saddle.  I've tired myself out, so I guess I'll regroup maybe tomorrow.  I don't have the stamina I used to!   ;)

Wish me luck!  Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Jollyjester am 22 Januar 2017, 10:25:57
I did this about 3 years ago.
Fitted the 2 frames inside the rubber cover. Have to make holes for the 2 rear fittings and one at the for the pivot.
I bolted a steel /wooden bar across the rear 2 studs, and piece of steel to the pivot. That was to clamp in the vice.
Using an old car jack, standing on the vice, I used it to push up the curved part. It went far enough to clip in the 2 parts. Place the unit on the floor, stamp with foot and clicked into place. Have set it up, it took about 5 minutes to fit.
I did warm the rubber in hot water, and apply washing up liquid inside to help it slip.
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: † Will am 22 Januar 2017, 11:30:34
This is one of the jobs I have to do this year for Lottie. I bought the saddle top around 3 years ago but never fitted it.
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 22 Januar 2017, 12:02:43
Hello Will.

Depending on how urgent this task is...you can send the parts to me or you can bring these to the Edersee....if I know about kne or more of these jobs I will bring my equipment with me and assemble the seats then...

Kind regards, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: † Will am 22 Januar 2017, 14:06:23
Zitat von: Taz am 22 Januar 2017, 12:02:43
Hello Will.

Depending on how urgent this task is...you can send the parts to me or you can bring these to the Edersee....if I know about kne or more of these jobs I will bring my equipment with me and assemble the seats then...

Kind regards, Taz
Hi Ute,
Many thanks for your kind offer. If I haven't fitted the new cover by the 1st June I will let you know and bring the seat to the Lake.
Kind regards.
Bill.
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 24 Januar 2017, 21:21:01
I guess it can't be done on this side of the pond.  :(  I'm sure there's some kind of special order, orientation, holding of the teeth, that I'm not seeing.  I'm close to sending it back for credit on a saddle with frame already installed.  Vech at Benchmark Works doesn't do the installation...they just sell saddles ready to bolt on.  I do have one call out to someone who might be able to give me some hints.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 24 Januar 2017, 21:29:19
Hello Kurt.

sad to hear this...if it weren't for the comparatively high weight I'd offer you to send me the parts and I would assemble iy for you....if you are willing to spend these bucks my offer's valid.

All the best, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 24 Januar 2017, 22:31:49
Taz -

I'm still on step one...getting the two parts of the frame inside the rubber saddle.  I'm wearing my hands raw trying to slip things in.  I was close, but the orientation of the front frame plus the two tabs are presenting what I think multiple problems and I just can't get the front hoop to slide into place.  This is really wearing me out.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 24 Januar 2017, 23:45:44
Hello Kurt.

Ok...I will have to charge my cell before I can have a go at creating a series of pictures for this task....I will post it later on..stay tuned.

kind regards, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 25 Januar 2017, 01:39:04
Cool!  I will get my popcorn ready!   ;)

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 25 Januar 2017, 14:54:43
I talked to a guy here in Michigan.  He doesn't understand why I'm having so much trouble.  I'll share with him a picture of two of where I'm at.  But in the discussion, I had additional thoughts that might help me.  As I said, I'm first trying to get the frame inside the rubber saddle.

As for connection the two frames, he described a very simple process which doesn't involve much stretching as I've read about.  Basically, it involves using a steel angle iron to screw to the rear attach bolts.  This angle iron is then secured to a vise with the top of the saddle facing up.  Then grabbing the nose of the saddle, the rubber is bent up to near 90 degrees with the two ends of the front frame being fed into the rear frame.  Then with some effort, the nose is lowered while feeding the front frame further into the rear frame.

A key aspect of this is that the male ends of the front frame need to be chamfered so that it will more easily start into the female end of the rear frame.  That seems critical given the angle that the front frame is initially bent to...having the chamfer lets it work into the hole on the rear frame.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 25 Januar 2017, 16:50:19
Hello Kurt.

Re the insertion of the front part of the frame I will have another, hopefully more successful go tonight... yesterday evening my back did hurt too badly for doing this....sorry.

Kind regards, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 26 Januar 2017, 02:10:34
Hello Kurt.

Now...at last...how to with a few more and hopefully clarifying pictures.

Note up front...I use the Armor All Original Protectant for lubricating the rubber wherever any of the frame parts needs to be inserted, but generally all rubber-friendly lubricants may be used...without any of these the task will fail almost 100%.

Pic 1 shows the frame put together so you can get a good idea of the orientation of the two parts.

Pic 2 first insert the back (female) part of the frame...pretty self-explaining

Pic 3 Turn the flaps of the front frame part out and lay the front (male) part of the frame on the seat rubber (for orientation)

Pic 4 Start sliding in the front frame part into the seat rubber

Pic 5 continue ...

Pic 6 Front frame part inserted completely


... to be continued
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 26 Januar 2017, 02:20:38
Pic 7 Now flip the front part of the frame ... again, lubrication is the key...and it helps tremedously if the front part of the seat rubber (top in the pictures) is bent to accomodate the bow of the frame. At least this part of the job is done on the floor on an old carpet ... that way you can fix te rubber by putting a kne of foot on the back (lower) pasrt of the seat rubber and use both hands to flip the front part over.

Pic 8 done...turn the flaps again and  ...

...connect the two frame parts...either with any of the methods/tools described in the tips section or via the method the Michigan guy told you....sounds like a valid way of doing it, but the new rubber seats tend to be pretty strong so it may require some power nonetheless.

good luck, I keep my fingers crossed, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 26 Januar 2017, 02:28:08
Taz -

The last two pictures are the key.  You had mentioned inserted the forward frame "backwards" and then flipping it.  I briefly tried that but wasn't able to complete it...I'll have to consider that again.  Thanks for taking the time.  I hope to talk to the Michigan guy today or tomorrow and see what his suggestions are.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 27 Januar 2017, 01:05:26
Hello Kurt.

When it comes to the "flipping" thr trick is turning the front part of the frame with one hand and bending the rather stiff front part of the rubber saddle with the other to help the frame with sliding in place....and every ° in temperature will count...instead of having a go in the cold garage trying to finish the job in front of a roaring fire place will certainly help...

Good luck, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Anulu am 27 Januar 2017, 07:35:08
Geile Anleitung!


Gesendet von iPhone mit Tapatalk
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: 4Taktix am 27 Januar 2017, 10:28:29
Stimmt - sehe ich genau so  :applaus:
Ließe sich höchstens noch durch ein Youtube-Filmchen übertreffen  :D
Gruß,
Sascha
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Borgward am 27 Januar 2017, 10:39:12
Zitat von: Anulu am 27 Januar 2017, 07:35:08
Geile Anleitung!

Am besten in "Tipps und Tricks" verlinken - dann findet man die Anleitung bei Bedarf wieder (im englischen discussion forum sucht man doch nicht so schnell)
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 27 Januar 2017, 11:30:29
Wenns für Karl ok ist können wir die Bilder ja an den scbon bestehenden Artikel zum Thema Sattelbezug anhängen...in Deutschland braucht sich aber keiner schinden....siehe mein Angebot im Mitgliederbereich....

Viele Grüße, Taz
Titel: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Anulu am 27 Januar 2017, 13:18:37
Zitat von: Taz am 27 Januar 2017, 11:30:29
Deutschland braucht sich aber keiner schinden....siehe mein Angebot im Mitgliederbereich....

Viele Grüße, Taz

Aber wo bleibt dann der Spass ???

Übrigens sehr geil deine Sattelarmbrust

Damit geht das bestimmt in unter 2 Minuten ohne sich die Finger aufzuhauen, und das ganze Geraffel in einem Wutanfall an die Wand zuklatschen ...

Aber ich denke auch das es nicht schlecht wäre, die Fotostrecke aufzunehmen.
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Karl am 27 Januar 2017, 15:03:40
Zitat von: Taz am 27 Januar 2017, 11:30:29
Wenns für Karl ok ist können wir die Bilder ja an den scbon bestehenden Artikel zum Thema Sattelbezug anhängen...

Na kla rist das ok. Hast du Zugriff auf die Rubrik "T&T"?
Die Idee mit dem YouTube-Video find ich übrigens hervorragend!  ;D
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 27 Januar 2017, 15:06:58
Hallo Karl.

Ja, geht...ich habe es als eigene Antwort drangehängt, wenn Du magst kannst Du den Text ja in den Originalbeitrag einfügen.

Liebe Grüße, Ute

PS: Filmchen wäre auch nett, aber dann müsste es den ganzen Weg zeigen und ... wer gibt den Darsteller?
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Anulu am 27 Januar 2017, 19:52:09
Du?


Gesendet von iPhone mit Tapatalk
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 27 Januar 2017, 20:39:40
Not sure I followed all the German...google helped a bit!   ;)

Well, this is where I'm at.  I had some help...a burly guy and me.  This seems to be as far as we could get.  The "bending and fold" technique I mentioned above just wasn't going to work.  Too much distance to make up.  I'm going to build a fixture and wait for some sunshine to warm things up a bit.

What a PITA!!   :kopfhau:

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 27 Januar 2017, 21:00:31
Hello Kurt.

The German was not relevant for this task...just a wee bit of tittle-tattle...

I am very happy for you that you have succeeded with inserting the frame into the rubber seat as such...connecting the two parts of the frame isn't all that difficult and using a proper tool will always mean that you can leave out the heating-up-the-rubber-and-burning-your-fingers part...

Inserting the frame is 50% experience, 40% lubrication and 10% power  ;D

All the best, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Anulu am 28 Januar 2017, 08:00:06
Hello Kurt, sorry me english is  :kotz: . Did you know the " Tips and Trick"  ? -> "Satteldecke bespannen" -> http://bmw-einzylinder.de/forum/index.php?topic=8379.msg109409#msg109409
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 28 Januar 2017, 12:43:59
Yes, I've visited the Tips and Tricks.  I will be fashioning something along those lines to stretch the saddle onto the frame.  I'll wait until I can get a day with some bright sunshine to help out.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: † Will am 28 Januar 2017, 13:37:56
Zitat von: Kurt in S.A. am 28 Januar 2017, 12:43:59
Yes, I've visited the Tips and Tricks.  I will be fashioning something along those lines to stretch the saddle onto the frame.  I'll wait until I can get a day with some bright sunshine to help out.
Kurt
I also have the urge to fabricate a stretcher frame with some steel flats and angle iron from my stockpile.
Like Kurt the weather needs to be a lot warmer before I venture out to the workshop.
Whatever I eventually come up with, I'll post on here probably after my impending cataract operation.
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 28 Januar 2017, 20:15:51
I'm concerned about the levels of forced used in this stretching process.  I have planned on using an angle bracket maybe 3-4mm thick to go around the two mounting bolts in the back.  That will put some high loads right on the threads of those bolts.  That seems like a problem.  Also, there will be loads that are attempting to bend these bolts off the rear mounting bar.  Again, seems like a pending problem.

I was going to try and put a sleeve around the rear frame bolts so the load is not right on the threads.  But still worried about the tendency to bend the bolts that stick up out of the frame.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 28 Januar 2017, 20:48:06
Hello Kurt.

If you have a closer look at my assembling tool (as shown in the tips article mentioned earlier)- adapted VW beetle jack that looks like a crossbow with the empty frame attached-thus the nickname Pagusa-crossbow-details shown on the last four pictures of Karls initial post of that thread.

(https://bmw-einzylinder.de/forum/proxy.php?request=http%3A%2F%2Fwww.bmw-einzylinder.de%2FStart%2Ftips%2Findexm%2FSatteldecke%2Fwagenheber_v2_04.jpg&hash=c700512120d81eb5e0b3ebe2f5099bb122747051)

That one has seen (and assembled) at least a score of seats in the last years...all of them mounted to the angle steel at the bottom of the jack with precisely the two bolts of the back part of the frame and using some rope to pull the front part until the two parts can be joined.... there was never a problem re. the bolts and as the angle steel only connects to the 3 or 4 mms of the threads closest to the rubber this won't affect the usability of the threads at all...

Don't worry and start welding  :)

All the best, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 28 Januar 2017, 21:04:29
I try to think this stuff through...being sure I don't create a worse problem.  I guess my bail out position is that I can buy the seat brand new with the internal frame already installed.  Still, I'd like to keep the original stuff.  I noticed that the old rubber has "52" molded into the bottom of it!

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Herculestom am 29 Januar 2017, 05:55:18
Kurt,

here seems to be the difference between cowboys and bushmen. While cowboys will think about a way to bail out, we'll maak'n plan.  ;)

Don't even think about buying a new saddle. You are almost there! You now know the two crucial elements, to bring the front part in and turn it by 180 degrees and then the mechanical stretching of the complete unit by probably less than one inch. I can only motivate you to just do it. At the end of the day it is going be "your" old saddle on the bike. Pls don't give up, be a bushman.

Good luck!
Tom
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 31 Januar 2017, 21:36:50
Die Maschine ist gebaut!  I hope that's right!

Anyway, I managed to reach this stage where the stretching has begun.  But I'm seeing a problem in that because of the attachment to the bracket on the front frame, the rear end of the frame is getting higher and higher.  This makes it impossible to slide the rod ends into the holes in the rear frame.  Not sure how I'm going to deal with that.  I can use my hand to hold this down but it takes more than just one hand...have to turn the stretching rod at the same time.

Tomorrow is supposed to be warmer with lots of sun.  I'll give it another shot tomorrow.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 31 Januar 2017, 23:07:00
Hello Kurt.

Not bad...if you don't mind I would suggest two minor changes.

1. instead of pulling at the flaps try a sling on the frame itself, just where it disappears into the rubber at the "nose" (red)....that way the front part will be easier to navigate.

2. make a solid floor to the box at the rear part and clamp down the rear part with a 2x2 with two strategically drilled holes for the bolts and two clamps....use some old towel to avoid damager to the rubber...

Apart from that your tool looks pretty good, it should be able to do the trick.

Good luck and I will my fingers crossed.

All the best, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 31 Januar 2017, 23:35:47
Taz -

Thanks.  As I've thought about it, I need to stiffen up the nose attachment.  I'm using s-hooks which lets the tabs rotate freely.  The hooks were easy to use...I'll need to cut a piece of metal to bolt to the tabs which I'm hoping will help rotate it back into plane.

Not sure I understand your other suggestion.   ???

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 01 Februar 2017, 00:11:52
Hello Kurt.

Sorry, there seem to be a few misunderstandings...the nose attachment won't need stiffening up, the suggestion to use a sling will just allow for the same amount of free "rotation" as your hooks do...but e.g. the usage of a piece of strap will make the pull bite closer both to the front and to the center thus reducing the tilting moment on the front part of the frame substantially...this will keep the ends of this frame part way further down than pulling at the flaps will ever do...

Second suggestion comes from my misunderstanding about which ends are moving into a wrong direction...the idea behind that was to keep the back part of the frame in a fixed position so you will only have to deal with the front part.

Sorry, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 01 Februar 2017, 00:50:06
Taz -

OK, that makes sense on the tilting.  I'll have to get something else to make the sling.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 01 Februar 2017, 17:46:01
That didn't work.  On to something else.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 01 Februar 2017, 18:39:32
Hello Kurt.

Sorry to hear that....would you like to be more specific or are you so frustrated at the moment that you are seriously considering buying a new Indian and make that old beemer take a 30-year barn nap?

Don't give up, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 01 Februar 2017, 18:44:19
Taz -

Basically, the tilting of the front frame was not affected by the wire-rope sling I used as you suggested.  So, I'm going to cut a piece of metal to bolt to the two tabs and have a hole to which I can attach my stretching hook.  As I look at all of the other suggestions in Tips and Tricks, they have a solid connection to the front tabs.  The loose connection that I tried with the S-hooks and the sling don't help or control that tilt.  So, I'll try something else.

This is getting pretty frustrating.  If this doesn't work, I'm not sure what I can do.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 01 Februar 2017, 18:55:00
Hello Kurt.

Would you mind posting a picture of your sling attached? True, even the pics of my tool show a fixed front frame, but the last ten or so saddles have been done with just a piece of strap attached as drafted in my last pic and although that didn't eliminate tilting completely it did reduce it to an amount that was could be handled...maybe it helps to know that I never let the front frame tilt much, I use one hand to control tilting as much as possible so it won't stand up too far if at all...with your tool it might come handy to have a second pair person available...isn't threre someone around who might want to earn that extra pint?

All the best, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 01 Februar 2017, 21:29:18
Taz -

Sorry, I didn't take a picture of that.  It was just a small piece of vinyl-coated steel cable which I wrapped inside the rubber and the two pieces on each side were tied together with wire clamps.

I've just now converted to my latest setup...attached.  Sad to say, it's just not working.  The front frame still flips up high in the air.  I don't have ready access to a spare set of hands.  I've been getting some assistance from my old place of work.  I'll take it back tomorrow and see what can be done.  Today was going to be the day...bright sun and 80F outside.  Tomorrow cooler.

I'm about ready to throw in the towel.   :P

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 01 Februar 2017, 21:43:28
Hello Kurt.

If all else fails send the parts to me (address via pm) and I'll do it for you....but before that J will have a gk in my garage and set up a saddle with a the tools attached... might take a few minutes....please stay tuned...

All the best, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 01 Februar 2017, 22:14:41
Hello Kurt.

Please find attached the pictures

1. saddle and frame just mounted to the tool...as mentioned just a piece of strap I use now. One thing...my car jack usually allows a travel of some 6 inches from this position to fully stretched-which more often than not will not be sufficient due to stretching of the strap and the tilting...in these cases I have to relax the tool and re-knot the strap...

2. frame just connected...the final inserting usually requires both hands and a knee (to keeop down the frame)

3. shows the strap part in detail so you can see where I attach it to the frame...

I hope this helps...in case you still are fed up to the back teeth with this my offer is stillopen to you....better than to throw all that fine material into the garbage can....

Keep  :schrauber:, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 02 Februar 2017, 19:20:34
Gave it another try with some help from my old work place.  I hard mounted the attachment to my drawing rod.  We almost got it...in this picture you can see that the frame on the right was actually inserted, but then working on the left one things slipped out.  In the end, my restraints for the rear of the seat let loose and all the tension was gone.  Have to put something more solid back there.  Will consider trying again next week.

In my view, there is no way this is a one person job.  I guess others have done it solo.  But it's taking two of us and leaning on this pretty hard.

One thing that I'd like to know.  The front frame ends that get inserted into the rear frame holes...is there supposed to be some spread to those ends?  In other words, in their natural relaxed stated, is the distance between the rods ends more than the distance between the rear frame holes?  In my case, they are, meaning that they must be squeezed together before inserting into the rear frame holes.  I don't know if the front frame was stretched somewhere along the way, but that is certainly an extra variable I'm having to deal with.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 02 Februar 2017, 20:11:52
Hello Kurt.

Never give up... that's the spirit....usually both frame parts should align properly when not under external tension..as all that stuff is more than 50 years old it might just as well be that one part of the frame got that extra force sometime. You may want to try bending it a wee bit back together so it will slip more easily into the back part...

Good luck, Taz

PS: I am assembling the saddles always on my own, but I have gathered some experience.... ;D
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 09 Februar 2017, 18:52:23
Finally!  I (or really we) beat the thing into submission!!  I revised my fixture with firm tie downs at the rear.  I manned the stretching mechanism...when it was pulled far enough, my helper used both hands to shove the front end into the back end frame, then I quickly let up on the tension.  After a bit of massaging, the frames seem to have mated fully.  I hope the slight gap on the two tabs for the front mount aren't going to be a problem.

It's taken me so long to do this, I hope I remember how it goes back on the bike!!   ;D

Thanks for all the help and encouragement.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: † Will am 09 Februar 2017, 20:17:23
Hi Kurt,
Well done on a successful outcome. :applaus:
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 09 Februar 2017, 22:10:04
Hello Kurt.

:applaus: good job.... enjoy the summer with a whole new riding comfort  :bike:

All the best, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 09 Februar 2017, 22:39:26
Thanks!  Hopefully this seat will last another 65 years...unfortunately, I won't!   ;)

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: rolf am 10 Februar 2017, 11:12:44
But you will get a wooden surrounding too!
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 19 Februar 2017, 17:46:03
Finally fitted the new seat/frame...took some finagling.  Went for a ride!  Sweeet!  And I think the bike liked it too!   :applaus:

A question...it seems that my butt was rolling to the back...sitting a little lower.  I already have the bolt in the under seat adjustment in the lower hole...that should create the most tension.  Is there anything else I can do?  I noticed a big nut on the forward side of the spring...can that be tightened to add more stiffness?  Or could the spring be sacked?

Thanks for the help!  Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: rolf am 19 Februar 2017, 19:12:07
loosen the nut....screw the screw more into the spring (so much if you like....untile only the hole looks out the spring...tighten the nut. So it will lift the seat
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 19 Februar 2017, 19:53:51
Rolf -

Thanks...I'll check it out.

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 20 Februar 2017, 22:11:02
Hello Kurt.

To add a bit more clarity to Rolf's explanation...

(https://bmw-einzylinder.de/forum/index.php?action=dlattach;topic=15956.0;attach=56536;image)

In the picture the parts marked as "A" serve to adjust the seat to the rider's weight as you have already found out...I think I can recall something like top-most hole for some 60kg, lowest for 100kg....roughly...

The parts marked as "B" can be used to adjust the position of the seat to meet your requirements (e.g leg length)...

Have fun, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Kurt in S.A. am 20 Februar 2017, 22:22:08
Taz -

Hmmm...seems like A is as you say with the hole farther down will pull the spring more in order to counteract the additional weight.  But what if the rear edge of the seat is tending to dip down already?  Will B help to pull the rear of the seat up in the static position?

Kurt
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: rolf am 20 Februar 2017, 22:24:21
"Will B help to pull the rear of the seat up in the static position?"
Yes
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: Taz am 20 Februar 2017, 23:04:52
Hello Kurt..

As Rolf wrote...yes...the plate attached to the spring has a thread that holds the big screw in "B"....the further in you screw that screw the higher up the rear end of the seat will come....

Kind regards, Taz
Titel: Re: Pagusa Saddle Installation R25/2 - Now What?
Beitrag von: rolf am 20 Februar 2017, 23:11:42
or shorter:
YES ;D...after the question: " Will B help to pull the rear of the seat up in the static position?"